What Wire Connector is the Best? Settling a Debate! Wire Nut VS Wago - YouTube

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From time to time I do electrical house wiring and what is always right beside me while doing
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that are of course my tools, some spare wire and of course a box with different Wago connectors.
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Those connectors are pretty much the standard here in Germany when it comes to connecting
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wires; no matter if it comes to DIY projects or house wiring.
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Every electrician I personally know including me loves using them.
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But when having a look at other parts of the world and with that I primarily mean the USA
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then Wago connectors are not the standard but instead such wire nuts which I never used
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before.
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So in this video I want to find a definitive answer which connector is the best and don't
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worry there will be lots of objective tests included which means my love for Wago connectors
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will not influence the final result.
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Let's get started!
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To start things off I got myself a new kit with different kinds of Wago connectors and
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of course one with different kinds of wire nuts which by the way you can both easily
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get from Amazon even here in Germany.
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And what I did next was preparing different kinds and sizes of wires for connecting and
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then tried out most of the connectors I got with them while coming up with a list of comparison
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criteria which are most important to me.
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So here is my list of them and there can only be one winner for each category.
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But before starting off, let me tell you that wire nuts work with solid core conductors
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as well as stranded wires which the Wago 221 can also both handle.
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But the other popular kind of Wago connectors, the 2273 does only accept solid core conductors
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which is why I initially wanted to eliminate them from this comparison but since I use
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them so often I just had to keep them in.
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And with that out of the way let's start with ease of use.
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To find a winner let's imagine I hand you these 3 connectors.
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The first thing you would probably do is taking a closer look at each and soon after you would
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realize that there are tons of information available on the Wago 221.
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Not only does it tell you how much insulation you have to remove but also what conductor
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cross section it works with and voltage and current it is rated for.
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The other Wago connector tells you a little bit less with the current and voltage rating
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missing and the wire nut basically tell you nothing.
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Now granted the Wago ones also don't tell you what kind of wire type they support but
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other than that they come with lots of crucial information.
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For Wire nuts however you have to dig through the internet to find out how many wires of
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which size fit into one of the different coloured wire nuts and what voltage they are rated
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for.
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But what I couldn't find was a current rating along with a recommendation on how much insulation
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to remove.
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But by going with my guts, I stripped off around 10mm of insulation, placed the allowed
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amount of wires inside a nut and simply started twisting until it was all nicely secured which
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all in all was pretty intuitive to do.
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If we remove the plastic housing we can see how a metal thread bites into the metals and
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thus not only keeps the wires tight together but also connects them electrically.
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Now using the Wago 2273 is even more straightforward by simply removing the insulation and pushing
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one conductor in each hole and that's it.
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If we remove its plastic housing which was harder to do than I thought we can see that
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it uses metal springs to hold the conductors in place and push them onto a bus bar.
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And last but not least we got the Wago 221 which like the 2273 is super intuitive to
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use and its functional principle is also similar and only differs by including a lever mechanism.
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And with the first usage tests completed I have to give the first point to Wago because
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you don't have to google anything, they are more self explanatory and I feel like pushing
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wires into something is way easier to do overhead in comparison to twisting wires together.
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Next we come to possible problems and for that I want you to imagine that we want to
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connect this light fixture that comes with stranded wires with a solid core conductor
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using a wire nut.
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Just like shown before that should be pretty easy to pull off and after removing the wire
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nut it seems like the connection was pretty well done.
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But during a later test I had to do such a mixed wire type connection again and there
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you can see that the connection turned out not so good.
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Now the main problem for me here is that wire nuts are not see through so you can never
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truly confirm whether your connection is as good as it can be.
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Wago connectors on the other hand are see through and you can always double check if
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your conductor is in the right spot which is why Wago gets an extra point here.
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But moving on; next I want to see how fast I can use the connectors because time is money
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and as an example I will wire up a light.
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For the Wago contender I only went with the 221 version which due to its push in and lever
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functionality was super fast to use and I finished this job in under one minute.
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On the other hand we got the wire nuts which due to their long twisting times were way
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slower to use and thus I needed around the double amount of time which means point goes
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to Wago.
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Next is reusability because sometimes you want to change your house installation and
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of course it is not hard to see that Wago 221 is reusable.
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The 2273 kind is also reusable by simply twisting the wires while pulling them out.
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Wire nuts do come off as well and theoretically can be reused but since there is a lot of
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debate about that on the internet I have to say that this point also goes to Wago.
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Next we got the size aspect because distribution boxes are small and thus we want our connectors
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to be as small as possible as well.
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Now because of the available sizes of connectors and what cross section of conductor and how
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many they can hold; I would say that this is a tie meaning both get a point.
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So moving on the often very important price point and here I have to say that after doing
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research on USA and Germany based websites it seems like the wire nuts are at least 4
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to 5 times cheaper than Wago connectors which means point goes to them.
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Next we come to the pull test which is important because inside a junction box or similar the
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connectors are pretty much always under a bit of tension and they need to be able to
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withstand that.
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So I used my mini crane scale and a pretty rudimentary test setup too see what forces
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the wire nut can withstand and it seems like more than I can pull which was around 30kg.
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I then did the same test with the Wago 2273 which also survived my brute force.
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Only the Wago 221 gave up at around 20kg which is still more than enough for all electrical
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tasks but since there can only be one winner; it is this time the wire nut.
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Next we come to the resistance test because the lower the contact resistance of a connector
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is the less power losses gets produced and thus the connector stays cool which is favourable
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in order to avoid fires.
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So to measure the resistance I prepared 6 conductors with the same length of which always
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two I put together with a connector.
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Then I used a power supply to pump 20A through the test setups and measured the complete
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voltage drop across them.
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Now of course here we are including the wire resistance as well but we can easily measure
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that beforehand and then subtract it.
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And after completing all the tests it seems like the wire nut comes with the lowest resistance,
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followed by the Wago 2273 and then the Wago 221 which with a resistance of 2.2mohm almost
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creates a power loss of 1W.
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You can definitely feel that heat when touching and see it through a thermal imaging camera
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while the other two connectors basically stayed at room temperature with 20A flowing through
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them.
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So once again while all the connector resistances work perfectly fine for electrical tasks,
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the wire nut once again won this test.
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And last but not least it was time for the flammable test in which I used my heat gun
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to basically melt the connectors while observing whether they are capable of creating some
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kind of fire and it seems like none of them do that which means a point for both.
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And with all the important tests being completed it seems like it was a narrow victory for
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the Wago connector which it really wasn't for me though because in the categories the
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wire nut won the Wago one also performed excellent, just not as good.
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Only if you are looking for a super cheap wire connector option I would recommend wire
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nuts but for everything else I will stick with my trusty Wago connectors.
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And with that being said thanks for watching.
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If you enjoyed the video and want to see more then consider supporting me through Patreon.
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Don't forget to like, share, subscribe and hit the notification bell.
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Stay creative and I will see you next time.