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Managerial Accounting 1.6: Manufacturing vs Nonmanufacturing Costs - YouTube
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This is Kurt Heisinger, accounting professor聽
at Sierra College and author of Managerial聽聽
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Accounting. In this video we are going to talk聽
about the differences between manufacturing costs聽聽
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and nonmanufacturing costs. So we will start聽
with manufacturing costs and by the way they聽聽
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are also called product costs. With manufacturing聽
costs these are all the costs that are associated聽聽
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with production. So I will use the example聽
of producing, let's say high-end racing road聽聽
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bikes. We are going to talk about some of the聽
costs that will be considered production costs.聽聽
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So what are those production costs, what are they聽
include. Well, we will start with direct materials.聽聽
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So with direct materials, these are the items聽
that are easily traced to the product that we聽聽
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are building. So for example, if we are producing a聽
racing bike these would be things like the wheels,聽聽
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the tires, the chain, the derailers, these would聽
all be considered direct materials. Now they are聽聽
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also our materials called indirect materials聽
that I will get to in just a second that would聽聽
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fall under the manufacturing overhead category.聽
So the next category of manufacturing costs is聽聽
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called direct labor. And direct labor this would聽
be the production workers whose time is easily聽聽
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traced to the products that they are working聽
on. So for example, if we have a person that is聽聽
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assembling a custom racing bike, the time and the聽
cost associated with that production worker would聽聽
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be called direct labor, and would be considered聽
a manufacturing cost as we talked about up above.聽聽
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And then the third category of manufacturing聽
costs is manufacturing overhead. And this really聽聽
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is everything else, all other costs that are聽
related to production other than direct materials聽聽
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and direct labor. So what might that be. Well if聽
we are producing racing bikes in a factory, in聽聽
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a building, then the costs, and we'll call it the聽
factory, then the costs of the factory would go聽聽
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into manufacturing overhead. So costs like the聽
rent on the factory, or any insurance that we聽聽
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pay related to the factory, or any maintenance聽
on the factory, or utilities within the factory,聽聽
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any costs associated with the factory would go聽
into this manufacturing overhead category. Also聽聽
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as I mentioned earlier, any materials that are not聽
direct materials, they would be considered聽聽
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to be indirect materials, and that would be in聽
terms of building a bike, things like oil that we聽聽
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put on the chain, maybe it is some stickers that聽
we put on the bike that aren't very expensive,聽聽
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they are items, indirect materials, or items that are聽
used in the production of these bikes, but they are聽聽
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not easily traced to the bike, or maybe they are so聽
inexpensive that we really don't want to take the聽聽
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time to trace those materials to the bike. There is聽
also a labor, a category of labor called indirect聽聽
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labor. So it does not go into this category direct聽
labor, it is called indirect labor, and it is similar聽聽
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to indirect materials, this would be labor costs聽
that are not easily traced to the bike. For example聽聽
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if we are producing several different racing bikes聽
within our factory and we have a supervisor who is聽聽
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overseeing the production of let's say twenty or聽
thirty bikes, then that supervisor's salary would聽聽
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probably go into manufacturing overhead, into that聽
manufacturing overhead category, and would be called聽聽
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indirect labor. So those are the three categories聽
of production costs, direct materials, direct labor,聽聽
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and manufacturing overhead. So why is it important聽
to track manufacturing costs. Well there are a lot聽聽
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of different reasons, but some of the key reasons聽
we are going to talk about right here. First of all聽聽
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we have got to make sure that the costs appear聽
in the right place in the financial statements.聽聽
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So manufacturing costs have to be placed in the聽
right location, either in the income statement as聽聽
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cost of goods sold or an inventory accounts in the聽
balance sheet. We will talk about that a little bit聽聽
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later. But it is very important to get those costs聽
in the right place within the financial statements.聽聽
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Also tracking manufacturing costs enables us to聽
determine the cost of our products. And this is聽聽
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very important when it comes time to figure out,聽
for example, how much we are going to charge to聽聽
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our customer for a particular product, it becomes聽
important when we are trying to figure out how聽聽
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much we should pay our workforce, how much it聽
costs for us to get the materials that go into聽聽
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the products that we are building. So it enables聽
us to determine the costs of our products. And this聽聽
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then in turn leads to, hopefully, better decision聽
making. If we have accurate product cost information we聽聽
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could make better decisions, for example in pricing聽
our products. So it is important that we track our聽聽
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manufacturing costs to the individual products聽
that we are building. I gave you some examples聽聽
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of product costs related to the building of racing聽
bikes, now let's talk about another type of product聽聽
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just to give you a variety of examples. What are聽
some examples of production costs or manufacturing聽聽
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costs at a company that builds custom wood聽
furniture, and this is the example that I use聽聽
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in my book. So we have got three different categories as聽
we mentioned before, direct materials, direct labor,聽聽
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and manufacturing overhead. If we build custom聽
wood furniture, for example let's say that we build聽聽
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beautiful wood tables that are used in conference聽
rooms in large companies. Look at the direct聽聽
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materials, what would be some examples of direct聽
materials. Well, certainly the wood if it is high-end聽聽
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wood, would be聽
in this category of direct materials. So if we had聽聽
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cherry wood, or maple, oak, whatever the type of wood聽
that we use, we would track that, those materials to聽聽
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the tables that we are building. If we have聽
any hardware that we are using. So let's say that聽聽
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we have drawers in a particular table that we are聽
building, we have drawer handles that are high-end聽聽
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drawer handles that might be relatively costly, those handles would be considered direct聽聽
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materials. Now what about direct labor. Well the聽
workers who cut, plane, and glue the wood together聽聽
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in these tables, these high-end tables, the cost聽
of those workers would be considered direct labor聽聽
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costs. The workers that fill and sand the tables,聽
also the cost of those workers would be in the聽聽
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category of direct labor, as well as the workers聽
that are finishing the tables. When we look at聽聽
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manufacturing overhead, let's take a look at some聽
examples of manufacturing overhead in our custom聽聽
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wood furniture company. Any indirect materials,聽
so things like glue, screws, nails, sandpaper, stain,聽聽
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any lacquer that we use, we're probably not going聽
to trace those materials directly to each table聽聽
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that we are building, so we would call those indirect materials. The factory supervisor, similar聽聽
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to the bike example that I gave to you earlier, the聽
factory supervisor that is overseeing the building聽聽
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of all of the custom wood furniture that we are聽
making, the salary of that factory supervisor would聽聽
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fall into this category of manufacturing overhead.聽
And there are lots of other manufacturing costs聽聽
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that would also fall into this manufacturing聽
overhead category. So any maintenance on聽聽
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the production equipment, the depreciation on聽
the production equipment, the utilities in the聽聽
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factory, the factory property taxes, all of those聽
things would be in this category of manufacturing聽聽
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overhead. I talked earlier about the importance聽
of why we track manufacturing costs, specifically聽聽
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for different products, but let's talk now about聽
where they appear in the financial statements.聽聽
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That was one important aspect of tracking our costs聽
accurately, that is where do those costs appear in聽聽
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the financial statements, and making sure that we聽
get that right. So for products that are not yet聽聽
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sold, so these this could be just the raw materials聽
sitting in the raw materials warehouse, this could聽聽
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be products that we've started but we haven't yet聽
finished, or it could聽聽
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be products that are completely finished but we聽
haven't yet sold. So varying levels of production聽聽
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here. And we'll talk in a different video about how聽
those different levels of production, where those聽聽
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costs appear in the accounts on our books. But聽
for now, for any products that are not yet sold,聽聽
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those costs are recorded in inventory accounts,聽
and of course inventory accounts go on the聽聽
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balance sheet. Now if the products are sold, then聽
the product costs associated with those products聽聽
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are transferred from the inventory accounts over聽
into cost of goods sold. And of course cost of聽聽
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goods sold will appear on the income statement.聽
So again product costs are comprised of direct聽聽
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materials, direct labor, and manufacturing聽
overhead, and those costs, if the products聽聽
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are not yet sold go into inventory accounts of聽
the balance sheet. Once those products are sold聽聽
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then the costs associated with those products,聽
direct materials, direct labor, and manufacturing聽聽
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overhead, are transferred into cost of goods聽
sold and appear then on the income statement.
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We have looked at manufacturing costs and lots聽
of examples of manufacturing costs, for a bike聽聽
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company for example, a manufacturing company,聽
and for a company that manufactures custom聽聽
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wood furniture. So now let's take a look at nonmanufacturing costs, which are also called period聽聽
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costs, which I'll get to why that is the聽
case in just a minute. With nonmanufacturing聽聽
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cost, these are costs not related to production,聽
and are classified as selling or general and聽聽
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administrative. The selling costs would be any聽
cost associated with making our customers aware聽聽
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of our product and then getting our product聽
to the customer. So that would include things聽聽
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like advertising, any marketing efforts that聽
we have that we put into place, the costs of聽聽
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those marketing efforts would go into the聽
selling category. For example, if we run an聽聽
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ad in the newspaper or online, let's say with聽
Facebook, the costs of those ads would go into聽聽
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the selling category. Then we have the general聽
and administrative category and this category聽聽
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includes costs associated with areas such as聽
accounting or human resources. It would be the聽聽
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cost of the employees within those departments,聽
the cost of the buildings that they're in, the聽聽
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cost of the computers that they use, of maintaining聽
those buildings, all of those costs would go into聽聽
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this general and administrative category. So those聽
are just some examples for you of the costs that聽聽
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would go into these two different categories that聽
fall into the category of nonmanufacturing costs.聽聽
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Now that we know the nature of nonmanufacturing聽
costs, let's talk about how nonmanufacturing costs聽聽
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are presented in the financial statements. Nonmanufacturing costs are recorded as an expense聽聽
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on the income statement in the period in which聽
the cost is incurred. And that's exactly why we聽聽
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call these costs, period costs. So it is pretty聽
straightforward. If we pay the accounting聽聽
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department, the salary of folks that are in the accounting聽
department, those costs are expensed immediately,聽聽
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and of course expenses fall within the income聽
statement in the financial statements. Unlike聽聽
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manufacturing costs, where the costs go through聽
inventory accounts first, and then on the balance聽聽
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sheet, and then go to the income statement. So nonmanufacturing costs are expensed as incurred. Here聽聽
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is a summary of both manufacturing costs and nonmanufacturing costs, what goes into each of those聽聽
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categories. Here is our manufacturing, here are the聽
manufacturing costs, and here are the nonmanufacturing聽聽
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costs. And remember manufacturing costs are also聽
called product costs, and nonmanufacturing costs聽聽
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are also called period costs. So some examples聽
of manufacturing costs. The three categories are聽聽
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direct materials, direct labor, and manufacturing聽
overhead. The timing of the expense, that is when聽聽
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do these costs become an expense on the income聽
statement is critical. So for manufacturing costs,聽聽
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the costs are expensed when the goods are sold,聽
and not until the goods are sold. So if the goods聽聽
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are sitting in inventory or they're in the middle聽
of production the cost of those goods,
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the product costs are sitting in inventory as聽
an asset on the balance sheet. Once those goods聽聽
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are sold, then those product costs are expensed聽
and become part of cost of goods sold. With
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nonmanufacturing costs, as I mentioned earlier,聽
it is fairly straightforward, these are period聽聽
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costs. So as soon as we incur these expenses,聽
these costs, then they are expensed. The timing聽聽
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of the expense, they are expensed on the income聽
statement in the time in which they are incurred.
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