Successful Sawmilling Series - Quarter-Sawing Made Easy on Your Portable Sawmill - YouTube

Channel: Norwood Portable Sawmills

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Hi, welcome to The Potter Shop Auto Tree Farm and Sawmill, I'm Dave Boyd and part of what
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I do here is to run a Norwood HD36 Sawmill, it's a portable band sawmill which is a very
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good tool for converting some of our logs into lumber and this afternoon I'm going to
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be describing how to do quarter sawing. Alright, so I've outlined on this log the patterns
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that we're going to use, and I'm going to use a couple different cutting patterns just
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for demonstration purposes. The first thing we're going to do is we want to make sure
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the log is oriented so that the split right here all falls in the same board. That way
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all of the defect will be in one board, and hopefully we'll get some of the good wood from
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it, but the boards below and above it are all going to have good lumber in them. So
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the first thing we're going to do is come down and make a cut right here and remove
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the top of the log and then we're going to make three slabbing cuts so these are going
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to be our wide quarter sawn boards, those will be ideal for a tabletop, bar top, something
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heavy. They could be glued together to make an even wider top. The other thing that's
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going to do is give us natural edges. A lot of wood workers like natural edges on their
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wood. So what is quarter sawn? Well it's the orientation of the grain to the board and
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this is a good place to show it here because on this board right here our growth rings
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are doing this. Of course they're a lot closer than that but you get the idea and the further
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out towards the centre we go the straighter they get. So that's why they call it vertical
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grain.With these pulled out we're going to rotate these two halves 90 degrees and we're
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going to make these cuts. And you'll see we're still going to get quarter sawn wood here,
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a little bit less so here, and a little bit less quarter sawn the further out we go. When
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you get out in this region the grain is kind of at 45 degree angle, and that's what they
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call rift grain and it's kind of a compromise between quarter sawn and flat and the more
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you get out here the more you're going to be into the flatter grain. Then we're going
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to take that off and I'll show you another technique where you actually cut, turn the
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log, cut, and turn the log. It's a lot of extra work but it gives you just a little
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bit more quarter sawn wood, and of course you've got some scrap on the edges no matter
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what you do. The other thing this does is it still gives you your natural edge. So what
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I like to do is have a natural edge on there, I let the woodworker figure out where the
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hell he wants to trim that up. So quarter sawing it's a pain in the neck, it's a lot
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of work, and you gotta really be judicious in selecting your logs for it. Again, larger
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logs are a lot more practical. Logs like cherry or walnut that don't have the right flex,
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they're not quite as spectacular when quarter sawn, so you might not want to go to all that
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work for those, or sycamore, white oaks, and the red oaks have those right flex in them
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that really look nice. This particular mill has 8 inches from the cut to where it hits
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the frame of the sawmill, so we're going to measure 8 inches up, and that's where we're
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going to make the slabbing cut, so we're going to lose, we're really not losing any wood
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here because that's just sapwood and bark wood, and it's not going to amount to a great
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deal, but once we take that off we should be able to cut down to our first slab and
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just barely clear the top of the log. So let's see if that works, we'll get started. Oh I'm
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glad that didn't land on my foot! And there's our first slab. These slabs are about 26 inches
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wide and seven feet long. Now you can see the effect of quarter sawn wood. The grain
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runs parallel to the log. One more slabbing cut, and then we'll turn the two halves on
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end to get more quarter sawn lumber. Okay, so we've put two remaining pieces back together
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and this has to be perfectly vertical, assuming that the sawmill is level so that you get
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a square cut. They don't line up like they did, but that's okay we'll work around that
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and what we'll see is that these pieces here will be pretty much quarter sawn, these not
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quite so much, and then when we get down into here we'll take this piece and I'll how you
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a different way to get more quarter sawn pattern out of it, though it's going to take more
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work to get it. Here again, we're into some nice quarter sawn wood from those two pieces
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i put back on the mill. The further down I cut, the wider the boards and the more quarter
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sawn lumber we'll get. Now we're ready to start our modified cutting pattern and we'll
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turn it this way, then this way, then here, and then here. by the time we get down to
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here the boards will be so narrow and we're getting away from the quarter sawn wood anyhow,
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then it gives us a nice piece of firewood. Another thing I should mention is that you
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have to keep this level so I've got a flat side cut here so that it stays level on the
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bunks and if I get down to the part on this side, I have to cut it flat to keep everything
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squared up as we go. Let's see how it works. So the question is, how do we know we're square?
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We really don't have much of a reference from the uprights but we can, assuming the sawmill
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is level, put a level on it, and tweak it a bit if we have to to square it up. There,
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that looks pretty good. Clamp it down, and we're ready for our next cut. Now to cut the
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next piece square and even, we're going to have to give it a level surface here and then
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clamp it down. And you should be able to see that we're still getting some nice ring flex,
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but it's at a bit more of an angle. We're still getting quarter sawn pieces, but they'll
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be narrow. down to about four inches, but for table legs, small pieces like boxes, that
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sort of thing, you can get some really nice projects out of pieces like this. We're pretty
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well down to the bottom of the barrel here, it'll still lie flat so I'm not worried about
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that. I'll just level it up, clamp it, and finish cutting. And there's our last piece.
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We're still getting the quarter sawn ring flex, but the rest is too small to mess with,
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so it goes on the firewood pile. So what I have here is about 120 board feet of quality
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white oak lumber that's a little shorter than most mills would cut in fact this had been
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left behind by a logging operation to rot out in the woods. But by cutting it carefully
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and quarter sawing it, we probably have a total value once it's ready for the woodworkers
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market, it's going to between 4 and 500 dollars, so that's not bad for a couple hours work.