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How Olive Oil Is Farmed and Processed at the Country's Biggest Producer 鈥斅燞ow to Make It - YouTube
Channel: Eater
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- We are here in California Olive Ranch,
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the biggest producer of
olive oil in the country.
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We're gonna find out how
they are mainstreaming
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the production of olive oil,
to make it more consistent,
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and widely available for everyday use.
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So how does California olive farming
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differ from Italy, Spain?
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- Spain produces roughly
half the world's olive oil.
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Most of Spain, Italy,
those kind of markets,
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are still actually either hand-harvested,
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or shaken on to the ground
and harvested that way.
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We're all about catching the
fruit before it hits the dirt,
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processing it as fast as
we can get it to the mill,
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and also harvesting it at the right time.
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- How do you know when
they're ready to be harvested?
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- Around September we start
a fruit-sampling program,
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and we will send a team
out weekly into the fields,
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and they'll pull samples
from different blocks,
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and they'll start tracking the maturity.
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We track the maturity by two things.
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One is color, and also
the second is wet fat.
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So we will test an olive
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and test how much fat is
actually in the olive.
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If you were to grab an
olive today and squeeze it,
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you can see the juice in it
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and some of the oil that comes out.
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- [Katie] Oh my gosh!
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- [Matt] You'll see some
with different colors.
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The green will be a little bit harder
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and not have quite as much oil.
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As maturity comes, the
olive will turn purple.
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- I've never had an olive
that's not been brined.
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- [Matt] So try it.
- And I love olives,
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mainly for their salty briny factor.
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I gotta do it
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Oh my gosh! (Matt laughing)
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Oh my gosh! It's so bitter!
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- [Matt] I warned ya.
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- [Katie] So, this is a harvester.
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- [Matt] It's designed to pick olives.
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(harvester rumbling)
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- This is unbelievable.
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This is like, I couldn't have pictured
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what this would entail.
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Where are these olives headed?
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- [Matt] This is actually on
its way to the mill right now.
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- What are we going to be
doing here at the mill?
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- We're actually gonna
follow the entire process,
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from fruit receipt, all
the way through extraction.
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This machine here can run
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anywhere between 60-100
tons of material every hour.
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We're hand-sorting any material
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that's got a greater bulk
density than the olive
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that could have possibly made it through.
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The fruit that we just
watched go up the conveyor
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is coming into this hopper.
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This is the mill.
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Right here we're feeding the fruit in,
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and that's breaking up the
entire olive, pit, everything.
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- Whoa! It just hits you in the face.
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- Yes.
- Olive oil.
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- This is mechanical agitation.
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When this process is
working very very well,
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that's where you're going to
start see the oil separation.
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If you put your hand on here, you can feel
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we're operating at very
very very low temperatures.
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- So you're cold-pressing.
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- This is cold-pressing.
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- What are some of the
other methods of extraction?
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- You have chemical extraction,
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which you typically don't see in most --
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- You don't want to do that.
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- You don't want to do that.
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You can't make extra virgin olive oil.
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Other types, you would
actually, these jackets would be
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as hot as 100-120 degrees Celsius.
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From here, we're gonna go down
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and we'll take a look at the decanter.
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As you can see, here's where the first
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extraction point of the oil is.
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If you notice, it looks
a little bit different
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than what you get in your bottle.
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- [Katie] Yes.
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- Much more cloudy, it's not as clean.
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Right here, all we're
trying to do is get the oil,
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and we want a little bit of the water
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so that we know we're extracting
as much oil as we can.
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- What do you do with all the pomace?
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- Right now, all of our pomace,
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it gets taken to a feed
company, it's solar dried,
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and it gets blended in as
a cattle-feed supplement.
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These are the high-speed separators.
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And what these guys are
doing is they're separating
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the suspended solids and
some of the moisture.
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Essentially what we're doing
is we're spinning these
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at twice the speed as the decanter.
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And as you can see, the
oil here is much more clear
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than the oil that we had there.
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This oil in particular is Arbequina.
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First thing that we're gonna do
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is we're gonna cover the cup,
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and we want to bring
the oil to temperature.
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- It smells green, if that makes sense.
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- No, that is actually a descriptor.
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- Um, oh. Oh.
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- Yeah, see, so you're already a pro.
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And then go ahead and aspirate that.
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(sucking)
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Those polyphenols not only help with
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a lot of the health
attributes of olive oil,
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but it also helps with storage.
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So the higher the polyphenol count,
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the more shelf-stable
that oil will actually be
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throughout the life.
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- Oh my gosh.
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This is the largest tank I have ever seen.
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- This is actually the
largest bulk storage facility
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for olive oil in the world.
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- I really had no idea
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how huge of a process it really is,
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extracting oil from olives.
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I was picturing a little
crushing, a little straining,
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you know, into bottles, done.
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- No.
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In here, we've got two bottling lines.
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- Can we talk a little bit
about olive oil grading.
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You're making extra virgin
cold-pressed olive oil here.
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What's the difference between that
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and a bottle that you see
that just says "olive oil"?
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- We've got three different types of oil.
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Extra virgin being the
premium quality olive oil,
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then you've got virgin, which
is the next lowest grade,
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then you've got lampante, or crude,
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and you've also got anything
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that's just labeled as olive oil.
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If you see that on the
restaurant menu, or on a bottle,
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you really don't have security
of what is in that bottle.
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- That is, wow. That is a
valuable piece of information.
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- Absolutely.
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- This is something that
we should talk about.
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Most people, I think, think that olive oil
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is this indefinite, sitting
on a shelf situation.
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But it's highly perishable.
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- Absolutely.
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- You should be looking for --
- Oh, absolutely.
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- An expiration date. A harvest date.
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That's a good sign of freshness?
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- Absolutely. Absolutely.
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This is one of the key portions
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of ensuring that you're
getting what you're paying for.
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- Right.
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- Anybody can slap a pretty
front label on a bottle.
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- Yeah.
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- But luckily, in California,
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all of us are under the same regulations
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and ensure that we're being
transparent to our customers.
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- Is there a reason for the green bottle?
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- Absolutely.
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The darker the bottle, typically,
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the better UV resistance
it's going to have.
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- So you don't want to take your olive oil
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that you purchased, and pour it into
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a cute little clear carafe.
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- Absolutely not.
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- Sitting on your counter.
- Absolutely.
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- It's in that bottle for a reason.
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- Absolutely.
- Keep it in that bottle.
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- Yes.
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Keep it away from light,
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in a pantry cupboard, kitchen cupboard.
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You can keep it ... I know
temperatures fluctuate at home,
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but somewhere around that 70 degree mark.
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Keep it out of direct light.
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Don't keep it next to the stove.
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And as good-looking as this bottle is,
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don't put it in the window sill.
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- I have to find another
spot for my olive oil.
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It's been a great day.
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Thank you so much for having me
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and taking me through your facility.
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I learned a tremendous amount.
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It's been great.
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