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How Cover Is Building The House Of The Future - YouTube
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What’s the best way to build a house? For years,
the answer has been to send an endless stream of
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people to a build site for basically a full
year. But now, home construction is moving
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into factories and the entire process is
about to get a whole lot more efficient.
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Prefab housing is nothing new though and
it’s actually falling in popularity. In 1958,
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10% of new homes were prefabs, but that number
has shrunk to just 2% today. Looking at the data,
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you would be crazy to think that investing in
a prefab home builder would be a good idea,
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but there’s something weird going on here. Three
of Elon Musk’s early investors, Gigafund, Valor
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Equity Partners, and Founders Fund just poured
$60 million dollars into a prefab home builder
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by the name of Cover. So what do they know about
prefab home building that the rest of us don’t?
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All three of those firms worked with Elon on
SpaceX, so it seems like something structural must
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be changing in the homebuilding market to finally
unlock some disruptive opportunities. In order
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to get to the bottom of this, I called up Alexis
Rivas, the founder and CEO of Cover and arranged
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to meet him in Silverlake to sit down for a chat.
As we talked, I realized that his entire strategy
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for disrupting the homebuilding industry can be
summed up in 3 broadly applicable ideas. Let’s
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start with what his company does: “I’m Alexis
and I started Cover to fix homebuilding. Cover
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is redesigning the entire homebuilding process
from the ground up. We design, we engineer,
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we permit, we manufacture, and we install homes.”
Even though Cover takes a full-stack approach,
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the product they sell is pretty straightforward.
It’s a small, but well designed building that
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fits right in your backyard. Although
you could live in a Cover unit full time,
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they’re most often used as guest houses, studio
spaces, or rental units. And funnily enough Alexis
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actually lives in a unit that his company recently
built, which goes to show you how much he stands
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by his product. But you’re probably thinking to
yourself, backyard homes are such a niche product,
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how is this going to revolutionize housing? That’s
a good question, and there are a few good answers.
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First, it’s always a good plan to start small when
you’re building a new startup. Before SpaceX could
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build Starship, they had to build the Falcon
1. And before Tesla could ship the Model 3,
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they had to build the Roadster. By focusing on
smaller, backyard homes, Alexis and his team
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have been able to tune their production lines
for maximum efficiency. And this is one of the
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key reasons why Alexis has been so successful with
Cover: he has a huge vision, but he started small.
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There’s another reason why this initial strategy
is working so well for Cover though. They operate
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in California, and California has a unique set of
regulations that make it incredibly easy to build
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these types of structures. “There are California
state laws that were passed that allow you to
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build a backyard home on any property. If you have
a single-family home in California, you can build
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at least an 800 square foot backyard home if
you have the physical space. As long as you
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have the physical space, you’re allowed to build
that.” Some of the biggest startups of the past
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decade have been built by taking advantage of
new regulations and underutilized assets. AirBnB
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obviously helps homeowners get more value out of
the square footage they already have, and Cover
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just helps homeowners add more square footage. And
this isn’t even an unregulated gray area like the
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ridesharing market was 10 years ago. The State of
California wants to encourage more building, and
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passed new laws to make it happen. California, and
particularly Los Angeles, has been in a massive
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housing crisis for years now. In 1960, Los Angeles
was zoned to hold up to 10 million residents,
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but by 1990, the city had capacity for just under
4 million people. High rents, congested roads,
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and homelessness can all be traced back in some
part to the difficulty of building new housing,
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but fortunately that’s changing. Now obviously
Cover isn’t going to solve everything overnight,
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but their approach is worth paying attention to,
because it’s incredibly scalable. “All these other
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products: cars, furniture, our computers, they
are all made in a factory. And because they are
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made in a factory, they are abundantly available,
high quality, low cost. And that’s where I said
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“why aren’t homes built that way”. So I actually
went to work for a pre-fab home company, thinking
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that they had the solution to the problem, and
what I learned was that, yes, they were building
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homes in a factory, but they had basically just
taken the conventional construction process and
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moved that exact same process into the factory.”
In order to understand what Cover is doing,
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and how it’s different from typical prefab
homebuilding, we need to talk about the different
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types of pre-fabs. First is what they call
“manufactured homes” and this is what Alexis was
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talking about. The house is built using completely
conventional techniques and then it’s just
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shipped to a plot of land and dropped down on a
foundation. This has a number of problems though,
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mainly actually shipping the massive home
once it’s built. Delivery requires a massive
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flat-bed truck that can only drive on designated
roads. Most residential streets in Los Angeles
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are far too narrow and windy for this to be
an option. Additionally, the main benefit
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of this construction technique is that there
are no weather delays while you’re building,
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since everyone is working in a big warehouse.
But LA only gets a few days of rain per year.
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The second type of prefab home is actually
just a mobile home, but there are a number
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of problems with this approach as well.
Because mobile homes are technically vehicles,
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they have to adhere to motor vehicle regulations
which adds an additional layer of complexity.
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Even though some mobile homes are incredibly well
built, they just can’t deliver a high level of
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quality that matches most free-standing homes.
Alexis passed on both of those strategies before
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settling on Cover’s ultimate solution. It’s called
“panelized housing” and, if I’m being honest,
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it’s basically just like legos. Individual panels
are built in the Cover factory and then easily
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assembled at the build site. This approach solves
all of the aforementioned problems. Since Cover is
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just shipping panels to the build site, they don’t
need to worry about narrow streets. Honestly, it’s
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incredible that they were able to build this unit
where they did. Just flying my drone around to
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film the place was hard enough, it would clearly
be impossible to deliver a fully-constructed
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house. Panels are clearly the only viable option.
And because Cover is focused on building these
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modular panels, they can sink tons of time and
resources into designing the perfect panel,
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which will then be used on all future projects.
They can also organize their entire factory to
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produce these panels at scale with precision
and efficiency, which drives down the cost.
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Customers can still choose different layouts for
their particular unit, but the vast majority of
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the work is already optimized before the project
even starts. “At a high level there's kind of
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two key parts, we’re building homes more like how
cars are built, right, on a production line. But
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unlike cars, every property is unique, people have
very different ways of living, right some people
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want 2 bedrooms and an office. There are just
a lot of different ways to configure a home. So
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customization plays a much bigger role in
homebuilding than in most mass produced
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products. And so we looked at that and we said,
most of the other companies that were trying to
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solve this problem they basically had a model
approach, where you had 10 layouts and you had
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to pick one. Whereas we said, no, we’re going to
develop the ability to do custom in a way that
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scales. And so there’s the production line part of
it, but there’s also the software part of it. And
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that software part of it enables the customization
at scale.” All this has let Cover cut their build
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time dramatically, especially when compared to
traditional building methods. “This structure
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was built in 33 days, 18 months ago we were
building these in 120 days. We took our install
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time from 120 days down to 30 days” But build
time actually isn’t the most compelling thing
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about Cover though, it’s the pricing transparency.
It’s pretty much common knowledge that anytime you
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try to build anything, there are going to be cost
overruns. Whether you're building something from
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scratch, or just remodeling, most contractors
will under-quote you in order to win the job
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and then slowly let the cost creep up throughout
the project. When you’re halfway through,
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you’re unlikely to stop just because the
cost went up, but the fear of cost overruns
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stops a lot of people from even trying to build
in the first place. And this is the biggest
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pain-point that Cover alleviates for customers,
they take all the guesswork out of budgeting.
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Once customers fill out a simple form on the Cover
website, data about the property is automatically
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analyzed to determine what can be built. If
things look good, the Cover team then starts
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to work with the customer to figure out exactly
what they want. And even though the Cover units
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are highly customizable, the prices they quote
are solid: “When we show you your custom designs,
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right, before you buy it, we actually know exactly
how those are going to be built down to the bolt
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and that’s because we have software that does
full 3D models, we know exactly how much each
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part costs. And so we can give you a guaranteed
up-front price. Kind of like buying clothes or
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furniture, you just know what it’s going to cost
you.” This cuts to the core of why Cover is so
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interesting to me. It’s super common for people
to think that they should absolutely maximize
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around a single feature of their business, like
creating the most customizable house possible,
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or conversely, creating the most standardized
house possible. In reality, the best strategy
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is often somewhere in the middle. Alexis focuses
on delivering just enough customizability to keep
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customers happy, while standardizing everything
that no one cares about, like how pipes and wires
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are laid out inside of walls. Shipping container
homes are the worst offender when it comes to this
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over-standardization mentality, but they still get
a ton of attention, so we need to talk about why
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they are so flawed. On paper, it sounds great:
instead of building the external structure from
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scratch, you can just buy a used shipping
container and start making modifications.
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In practice though, shipping container homes
come with a ton of terrible drawbacks and in some
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cases, can even be dangerous. The first reason
shipping containers don’t make good homes is
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the size. A standard container is 8 feet wide,
8 and a half feet tall, and 20 feet long. Now,
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standard ceiling heights are 9 feet, so losing
6 inches might not sound bad, but you can’t just
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move into a shipping container and call it a
day, you need to add flooring and insulation,
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which reduces the space significantly. You also
need to cut holes in the container for windows and
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ventilation. This reduces the structural integrity
though, so then you need to add more framing,
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and pretty soon you’re building an entire house
inside your shipping container just to create a
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structurally sound living space. And don’t forget
about insulation: metal is a terrible insulator,
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so without proper insulation you’ll be freezing
in the winter and boiling in the summer. All of
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that is manageable, even though it adds cost, but
the real problem comes from what happens in the
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shipping container before it gets converted into
a home. See, while you can usually figure out what
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ports a shipping container has visited, it’s
a lot harder to figure out what was inside the
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container. Companies usually keep that information
private in order to safeguard their operations.
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You don’t want pirates finding out how
valuable a particular shipment is after all.
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But the problem is that a lot of shipping
containers are used to transport toxic chemicals,
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like pesticides, and these can leak while on the
high seas. The risk of exposure to toxic chemicals
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left in shipping containers is such an issue that
the State of California actually made it illegal
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to build houses using shipping containers that had
been used more than once. Now, you can guarantee
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that your container is 100% safe by just buying a
new one, and that’s what a lot of people wind up
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doing. But at that point, you’re basically just
using a shipping container for the aesthetics.
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And that matches up with what people say, just
listen to this quote of someone who built a
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shipping container home: “Why did you decide
to build your house out of shipping containers.
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I really like the industrial look” It’s totally
fine to like a particular style and go out of your
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way to build a custom house that fits your taste,
but wait until you hear the price of this place:
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“The container house is up around $450k” To be
clear, Cover is not building a cheap product.
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Their smallest unit starts at $93 thousand
dollars, and larger units can be over $300k. But
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Alexis openly admits that he’s trying to build the
Tesla Roadster of housing right now. It’s going to
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be a premium product, but it will inform future
designs that will eventually be dramatically more
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affordable. “That’s exactly why we started off
really focused on backyard homes, it was in order
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to have a shorter iteration cycle, learn more with
smaller structures, and iterate quickly. So we’re
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constantly rolling in improvements to every single
one we build. And the way we kind of balance that
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short-term with long-term mindset is that
the improvements that we’re rolling in,
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are the types of improvements and learnings that
we can apply not just to backyard homes. So we’re
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focusing on the long-term technology, while doing
it in a form-factor that makes sense for the
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short-term.” And here’s our second key takeaway:
don’t chase trends. Alexis has been working on
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Cover for years now and he might have been able to
build some hype around shipping containers because
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most people still think they are a good idea. But
that would have been a dead end. Cover would never
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be able to adapt any of their learnings from
building shipping container homes into larger
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projects because the fundamental premise is so
flawed. There’s one more reason why this project
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in particular has attracted so much attention
and it comes back to that idea of iteration.
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At this point, nearly everyone has read Elon
Musk’s original “Secret Plan” blog post where he
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outlined Tesla’s long-term plan. They would build
a high-end sports car to fund the development of a
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sporty four door family car, which in turn would
fund an even cheaper third model. That post was
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written in 2006, a full decade before the roll-out
of the model 3, and it laid the foundation for a
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new wave of startups tackling big problems. And
Alexis is clearly taking a page out of Elon’s book
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for Cover’s long-term plan: “We’re starting with
a high end product, low volume, high price. Then
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investing in process and investing in engineering.
Lowering the cost and then ramping up production.
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And doing that a couple of times before being at
$100 bucks a square foot, where it’s accessible
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to everyone, and production volumes of hundred of
thousands of homes per year. So it’s going from a
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small backyard home (high end), then developing
slightly lower-cost, entire single-family homes,
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with multi-story capabilities. And then from there
going to multi-family and continuously lowering
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the cost through tooling and engineering.”
This is why those investors who backed Elon
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Musk more than a decade ago are now backing
Alexis, he’s planning for the very long term.
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Every day that Cover spends improving upon
the design and engineering of their core panel
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will directly impact their ability to deliver
affordable housing in the future. And eventually,
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they could even be building full apartment
complexes: “We’re just building panels, so
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going from a backyard home, to a full home, to an
apartment building is really just going from 10 to
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100 to 10,000 panels.” -15:50 I have one more key
takeaway from my conversation with Alexis though,
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and it’s about the value of just rolling up your
sleeves and getting started. Alexis does have a
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degree in architecture, and he’d even worked
in the industry before he founded Cover, but
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the experience that taught him more than anything
about building was during his prototyping phase.
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“The first prototype, we actually still have it in
our parking lot. It was a small, 110 square foot
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basically office. It’s just a room, it has three
windows. Big sliding door, some storage. We
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learned more building that one structure,
that our entire architecture school.” That’s
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a really important lesson, hands-on experience
is incredibly important in entrepreneurship,
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so get out there and build something. And if you
want to help Cover build the future of housing,
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they’re hiring. This video isn’t sponsored or
anything, but I like Alexis and it sounds like
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a fun place to work. After all, it’s
basically just playing with legos.
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