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Capital Cost Comparison: Present Worth Analysis - YouTube
Channel: LearnChemE
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In this screencast, we're going to go through
comparing the costs of capital equipment,
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you know it's so that you've already designed
a plant, and you want to know whether or not
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later down the road, when you need to replace
a piece of equipment or do something else
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to the process, how are you going to compare
two different pieces of equipment based on
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initial cost, installation cost, maintenance,
salvage at a certain time, how long the lifespan
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of each piece of equipment might be, and when
you do this, it's really important that you
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do compare them on the same time period so
that you can make a logical comparison between
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the two, and when we do this, we want to compare
them using what's known as present worth analysis.
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So we're going to take any future costs or
yearly costs and put them into a present value
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that we can make the comparison between the
types of equipment that we're looking at.
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We're going to disregard inflation, but we
are going to account for an annual interest
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rate.
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Let's take the following example to demonstrate
how we would compare two pieces of equipment
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using two different methods.
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One of those methods is going to be a present
worth analysis, and the other method is going
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to be one of capitalized cost.
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So we have two reactors that are being considered
for purchase, and you can see the information
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regarding these two different reactors, reactor
A and reactor B. Now, they have different
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service lifetimes.
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for an effective annual interest of 8% a year,
we want to determine which reactor is a better
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purchase, and explain why.
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Let's look at what's known as a present worth
analysis.
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So we're going to start with a cash flow diagram.
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I'll go step by step through reactor A and
then show you what it looks like for reactor
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B. At the beginning of our timeline, time
0, we have an initial cost of installation
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of $25,000.
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So we draw an arrow in the negative direction
and label this as -$25,000.
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Now, every year after that, we're going to
have maintenance charges of $2000.
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This is going to be for up to 4 years, since
that's the lifetime of reactor A. Since we're
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comparing it on an equal timescale, we need
to find a common multiple between the two
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reactors.
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So we could compare this on a 12 year scale.
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So we're going to draw $2000, that's negative,
every year for the first 4 years, so that's
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year 1, and the end of year 2, year 3, year
4.
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Since it's uniform, we're taking into consideration
the maintenance costs over the entire year,
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but we're doing our calculation at the end
of the year.
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There's no overhaul, but there is a salvage
value.
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So at the end of year 4, we can get $3000
back from this piece of equipment.
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Also at the end of year 4, we would have to
buy a new reactor.
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So this would start our new 4 year cycle,
and then for the final 4 years it would look
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again pretty similar, except we wouldn't be
buying a new piece of equipment, since this
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would be the end of our cycle.
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And this just gives us a pictorial representation
of our cash flow on a yearly basis.
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So we can do the same thing for case B. Now,
you can see our initial cost of installation,
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$15,000, is shown at time 0, and every year
after that it's $4000 a year for maintenance.
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Now, we're told it's a 6 year life span, so
here's our 6 year mark, so we'd have to buy
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another pump, and this would get us through
the 12 years.
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At the end of year 3, we would have an overhaul,
so that's moreso than just our maintenance,
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so we would have both our maintenance since
again that's accrued over the course of the
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year.
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So you can see there's no salvage value for
case B. So just looking at these two cash
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flow diagrams, the fact that we have some
kind of salvage value in case A and our maintenance
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is $2000 compared to case B where our maintenance
is $4000, it appears case A would be the better
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choice, but this is why it's important to
use present worth analysis.
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So we're going to take all of our future costs
that we've written out, since we're really
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located at time 0 making this decision, and
we're going to sum them up, accounting for
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the time value of money, into our present
day cost, so that we can make a decision as
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to which one is the better investment.
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For case A, we're going to write the present
worth cost right off that bat is our initial
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cost, so -$25,000.
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Now we're going to sum up our maintenance
cost for the 12 years.
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So the way I like to set this up is to determine
which equation we're going to use for the
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time value of money calculations for this
cost, so because this is an annual repeating
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uniform series cost and we want the present
worth, we're going to use a uniform series
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present worth factor calculation, and we're
going to take into consideration the rate
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that we're doing this at, which is 8% as stated
in the problem, and we're going to do this
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for 12 years.
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I've put this in parentheses to show us what
information we would use in this calculation,
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and one thing I forgot to write in here is
that it's helpful to write in the charge that
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we're multiplying by this factor, and then
we need to account for our other charges on
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years 4, 8 and 12.
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So we can take $25,000 at year 4 and subtract
out the $3000, and that gives us $-22,000,
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so this is a future cost that we're now making
a present cost, so we're going to use a present
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given future factor, again 8% but now this
is at year 4.
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We do the same thing for year 8, and using
8 years now in our equation, and then lastly
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we're adding $3000 as a future value that
we get from our salvage of the equipment.
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Again, 8%, and this is at year 12.
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So this is what our equation setup looks like,
and now we're going to fill in the appropriate
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equations with these values.
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So I've written out the equations that we
can use for these factors, where i is the
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periodic interest rate, and n is the number
of periods.
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So this is assuming that our interest is compounded
yearly.
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So we can rewrite our equation above using
these equations, and it should look like the
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following.
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So when we calculate this out, the present
value cost of reactor A comes out to -$66,937.
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For a 12 year period, it would cost us $67,000
right now to have reactor A. Following those
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rules for case B, we would have our negative
$15,000 as our upfront cost.
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We would then be subtracting out $15,000 at
year 6, so this is going to be a present-future
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factor, 8%, 6 years.
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We would also be subtracting out our maintenance
cost, so that would be $3500, present-future,
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8%, year 3, as well as the same thing for
year 9.
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And then we have to account for our maintenance
charges, our annual uniform series, and that's
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going to be our $4,000, present over our annual
cost at 8% interest for 12 years.
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And I get a present cost of reactor B as $59,126.
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So to have reactor B for 12 years, we would
need $59,000 up front as our present worth
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calculation.
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So examining these two reactors, reactor A
cost us $67,000, reactor B cost us $59,000,
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it makes more sense to invest in reactor B
based on our present worth analysis.
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