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Why Buildings Need Foundations - YouTube
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When we bought our house several years ago, we
fell in love with every part of it except one:
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the foundation. At 75 years old, we knew
these old piers were just about finished
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holding this old house up. This year we
finally bit the bullet to have them replaced.
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Any homeowner who’s had foundation work
done can commiserate with us on the cost
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and disruption of a project like this. But homes
aren’t the only structures with foundations.
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It is both a gravitational necessity and a source
of job stability to structural and geotechnical
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engineers that all construction - great and small
- sits upon the ground. And the ways in which we
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accomplish such a seemingly unexceptional feat
are full of fascinating and unexpected details.
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I’m Grady and this is Practical Engineering. In
today’s episode, we’re talking about foundations.
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This video is sponsored by CuriosityStream
and Nebula. More on them later.
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There’s really just one rule for structural and
geotechnical engineers designing foundations:
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when you put something on the ground, it should
not move. That seems like a pretty straightforward
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directive. You can put a lot of stuff on the
ground and have it stay there. For example,
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several years ago I optimistically stacked
these pavers behind my shed with the false hope
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that I would use them in a landscaping project
someday, but their most likely future is to sit
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here in this shady purgatory for all of eternity.
Unfortunately, buildings and other structures are
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a little different. Mainly, they are large enough
that one part could move relative to the other
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parts, a phenomenon we call differential movement.
When you move one piece of anyTHING relative to
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the rest of it, you introduce stress. And if that
stress is greater than the inherent strength of
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the thing, that thing will pull itself apart.
It happens all the time, all around the world,
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including right here in my own house. When
one of these piers settles or heaves more
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than the others, all the stuff it supports
tries to move too. But doorframes, drywall,
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and ceramic tile work much better and last much
longer when the surrounding structure stays put.
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There are many kinds of foundations used for
the various structures in our built environment,
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but before we dive into how they work, I think it
will be helpful to first talk about what they’re
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up against, or actually down against. Of course,
buildings are heavy, and one of the most important
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jobs of a foundation is to evenly distribute
that weight into the subsurface as downward
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pressure. Soil isn’t infinitely strong against
vertical loads. It can fail just like any other
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component of a structural system. When the forces
are high enough to shear through soil particles,
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we call it a bearing failure. The soil
directly below the load is forced downward,
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pushing the rest of the soil to either side,
eventually bulging up around the edges.
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Even if the subsurface doesn’t full-on shear, it
can still settle. This happens when the particles
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are compressed more closely together, and it
usually takes place over a longer period of time.
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(I have a video all about settlement
that you can check out after this.)
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So, job number 1 of a foundation is to distribute
the downward force of a structure over a large
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enough area to reduce the bearing pressure and
avoid shear failures or excessive settlement.
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Structural loads don’t just come from gravity.
Wind can exert tremendous and rapidly-fluctuating
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pressure on a large structure pushing it
horizontally and even creating uplift like the
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wing of an airplane. Earthquakes also create loads
on structures, shifting and shaking them with very
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little warning. Just like the normal weight of
a structure, these loads must also be resisted
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by a foundation to prevent it from lifting or
sliding along the ground. That’s job number 2.
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Speaking of the ground, it’s not the most
hospitable place for many building materials.
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It has bugs, like termites, that can eat away
at wooden members over time, reducing their
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strength. It also has moisture that can lead to
mold and rot. My house was built in the 1940s
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on top of cedar piers. This is a wood species
that is naturally resistant to bugs and fungi,
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but not completely immune to them as you can see.
So, job number 3 of a foundation is to resist
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the effects of long-term degradation and decay
that come from our tiny biological neighbors.
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Another problem with the ground is that
soil isn’t really as static as we think.
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Freezing isn’t usually a problem for me in
central Texas, but many places in the world see
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temperatures that rise and fall below the freezing
point of water tens or hundreds of times per year.
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We all know water expands when it freezes, and
it can do so with prodigious force. When this
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happens to subsurface water below a structure, it
can behave like a jack to lift it up. Over time,
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these cycles of freeze and thaw can slowly shift
or raise parts of a structure more than others,
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creating issues. Similarly, some kinds
of soil expand when exposed to moisture.
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I also have a video on this phenomenon, so you
have two videos to watch after this one. Expansive
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clay soil can create the same type of damage
as cycles of freeze and thaw by subtly moving
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a structure in small amounts with each cycle of
wet and dry. So job number 4 of a foundation is
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to reach a deep enough layer that can’t freeze
or that doesn’t experience major fluctuations
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in moisture content to avoid these problems that
come with water in the subgrade below a structure.
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Job number 5 isn’t necessarily applicable to
most buildings, but there are many types of
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structures (like bridges and retaining walls)
that are regularly subject to flowing water.
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Over time (or sometimes over the course of a
single flood), that water can create erosion,
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undermining the structure. Many foundations
are specifically designed to combat erosion,
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either with hard armoring or by simply
being installed so deep into the earth
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that they can’t be undermined
by quickly flowing water.
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Job number 6 really applies to all of engineering:
foundations have to be cost effective. Could the
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contractor who built my house in the 1940s
have driven twice as many piers, each one to
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three times the depth? Of course it can be done,
but (with some minor maintenance and repairs),
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this one lasted 75 years before needing to be
replaced. With the median length of homeownership
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somewhere between 5 and 15 years, few people
would be willing to pay more for a house with
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500 years of remaining life in the foundation
than they would for one with 30. I could have
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paid this contractor to build me a foundation
that will last hundreds of years... but I didn’t.
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Engineering is a job of balancing constraints, and
many of the decisions in foundation engineering
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come down to the question of “How can we
achieve all of the first 5 jobs I mentioned
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without overdoing it and wasting a bunch of
money in the process?” Let’s look at a few ways.
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Foundations are generally
divided into two classes:
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deep and shallow. Most buildings with only
a few stories, including nearly all homes,
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are built on shallow foundations. That means they
transfer the structure’s weight to the surface of
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the earth (or just below it). Maybe the most basic
of these is how my house was originally built.
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They cut down cedar trees, hammered those
logs into the ground as piles, layed wooden
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beams across the top of those piers, and then
built the rest of the house atop the beams.
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Pier and beam foundations are pretty common,
at least in my neck of the woods, and they have
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an added benefit of creating a crawlspace below
the structure in which utilities like plumbing,
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drains, and electric lines can be installed
and maintained. However, all these individual,
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unconnected points of contact with the earth leave
quite a bit of room for differential movement.
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Another basic type of shallow foundation is
the strip footing, which generally consists
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of a ribbon or strip of concrete upon which walls
can sit. In some cases the floor is isolated from
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the walls and sits directly on concrete slab atop
the subgrade, but strip footings can also support
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floor joists, making room for a crawlspace below.
For sites with strong soils, this is a great
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option because it’s simple and cheap, but if the
subgrade soils are poor, strip footings can still
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allow differential movement because all the walls
aren’t rigidly connected together. In that case,
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it makes sense to use a raft foundation - a
completely solid concrete slab that extends
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across the entire structure. Raft foundations
are typically concrete slabs placed directly on
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the ground (usually with some thickened areas
to provide extra rigidity). They distribute
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the loads across a larger area, reducing
the pressure on the subgrade, and they can
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accommodate some movement of the ground without
transferring the movement into a structure,
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essentially riding the waves of the earth like
a raft on the ocean (hence the name). However,
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they don’t have a crawlspace which makes
plumbing repairs much more challenging.
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One issue with all shallow foundations is that
you still need to install them below the frost
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line - that is the maximum depth to which water
in the soil might freeze during the harshest part
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of the winter - in order to avoid frost heaving.
In some parts of the contiguous United States,
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the frost line can be upwards of 8
feet or nearly two-and-a-half meters.
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If you’re going to dig that deep
to install a foundation anyway,
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you might as well just add an extra
floor to your structure below the ground.
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That’s usually called a basement, and it
can be considered a building’s foundation
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(although the walls are usually constructed on
a raft or strip footings as described above).
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As a structure’s size increases, so do the
loads it imposes on the ground, and eventually
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it becomes infeasible to rely only on soils
near the surface of the earth. Tall buildings,
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elevated roadways, bridges, and coastal structures
often rely on deep foundations for support. This
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is especially true when the soils at the surface
are not as firm as the layers farther below the
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ground. Deep foundations almost always rely on
piles, which are vertical structural elements that
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are driven or drilled into the earth, often down
to a stronger layer of soil or bedrock, and there
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are way more types than I could ever cover in a
single video. Piles not only transfer loads at the
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bottom (called end bearing), but they can also be
supported along their length through a phenomenon
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called skin friction. This makes it possible
for a foundation to resist much more significant
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loads - whether downward, upward or horizontal
- within a given footprint of a structure.
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One of the benefits of driven piles is
that you install them in somewhat the
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same way that they’ll be loaded in their final
configuration. There’s some efficiency there
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because you can just stop pushing the pile
into the ground once it’s able to resist
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the design loads. There’s a problem with
this though. Let me show you what I mean.
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This hydraulic press has more than enough
power to push this steel rod into the ground.
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And at first, it does just that. But eventually,
it reaches a point where the weight of the press
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is less than the bearing capacity of the pile, and
it just lifts itself up. Easy… (you might think).
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Just add more weight. But consider that these
piles might be designed to support the weight
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of an entire structure. It’s not feasible
to bring in or build some massive weight
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just to react against to drive a pile into
the ground. Instead, we usually use hammers,
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which can deliver significantly more force to
drive a pile with only a relatively small weight.
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The problem with hammered piles is that the
dynamic loading they undergo during installation
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is different from the static loading
they see once in service. In other words,
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buildings don’t usually hammer on their
foundations. For example, if a pile can
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withstand the force of a 5-ton weight dropped
from 16 feet or 5 meters without moving, what’s
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the equivalent static load it can withstand? That
turns out to be a pretty complicated question,
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and even though there are published equivalencies
between static and dynamic loads, their accuracy
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can vary widely depending on soil conditions.
That’s especially true for long piles where
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the pressure wave generated by a hammer might not
even travel fast enough to load the entire member
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at the same moment in time. Static tests are more
reliable, but also much more expensive because you
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either have to bring in a ton (or thousands of
tons) of weight to put on top, or you have to
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build additional piles with a beam across them
to give the test rig something to react against.
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One interesting solution to this problem
is called statnamic testing of piles.
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In this method, a mass is accelerated
upward using explosives, creating an
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equal and opposite force on the pile to be
tested. It’s kind of like a reverse hammer,
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except unlike a hammer where the force on
the pile lasts only for a few milliseconds,
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the duration of loading in a statnamic test
is often upwards of 100 or 200 milliseconds.
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That makes it much more similar to a static
force on the pile without having to bring in
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tons and tons of weight or build expensive
reaction piers just to conduct a test.
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I’m only scratching the surface (or subsurface)
of a topic that fills hundreds of engineering
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textbooks and the careers of thousands of
contractors and engineers. If all the earth
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was solid rock, life would be a lot simpler, but
maybe a lot less interesting too. If there are
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topics in foundations that you’d like to learn
more about, add a comment or send me an email,
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and I’ll try to address it in a future video,
but I hope this one gives you some appreciation
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of those innocuous bits of structural and
geotechnical engineering below our feet.
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